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Industry Solutions

APPI can provide packaging solutions for any industry. If you need guidance, our expert salesmen can guide you toward the perfect system. Their dedication leads them to visit facilities, analyze your space, evaluate your product, and come up with the perfect solution for you! However, we want to be able to help guide you in the right direction from the table below.

 

 

 

 

 

 

 

  

Products

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  1. UC-2400 Parts Counting System

    UC-2400 Parts Counting System

    Product Code:
    • T-SYSUC2400System
    UC-2400 Parts Counting System, Complete w/ T-1000-S14 Advanced Poly-Bagger, Ti-1000Z Inline Thermal Printer, UF-2000 Takeaway Conveyor This system is a perfect industry solution for counting parts (no weighing) such as fasteners, electrical components, small molded parts and crafts items. Advanced Poly will evaluate your products by running them through our parts counters to confirm speed, accuracy, bag specification and system specifications. With this valuable information, you can decide whether this is a good solution for your company. Advanced Poly will configure each element of this system to produce the best production and accuracy results. For instance, vibratory bowl size can be from 15 to 36 inches based on your part size and we offer custom fabricated bowls for larger or unusual shaped parts. We offer reject gates, bulk "pre-feeder" hoppers, stack LED lights and other options for the parts counters. The bagger can be configured based on the smallest and largest bag size to optimize the opening consistency and other options added based on the weight or other characterist ics of the product. The printer is optional, but can also be configured with higher resolutions up to 600dpi and connection requirements. Finally, the conveyor can be configured based on the size of the bagged product, height of the discharge and other down-stream operations. As a "stock" system, our UC-2400 system includes standard options and accessories to package a wide variety of fasteners and hardware. It is simple to setup (less than 5 minutes for new product) and offers job save/recipes for changeover in less than 2 minutes based on the experience of the operator. This system is one of our most popular systems for smaller counts (less than 50 parts per bag), of the same part per bag. This system can support up to four parts counters simply by placing them into position and connecting them with a single cable, making this system great for kits up to 4 part number per bag. Please contact APP Machine Sales for more information on this "Industry Solution" System. You can also find our "Product Evaluation" services under the Free Products group. Simply download, complete the form and send it to: MachSales@advancedpoly.com. We will then promptly provide a custom ized quote for the system (budgetary) and after evaluating product sent to us, a confirmed quote with complete equipment specifications, suggested bag sizes and estimated speeds and accuracy. Learn More
  2. BF-4000A Box Filling System

    BF-4000A Box Filling System

    Product Code:
    • T-BF4000A
    BF-4000A Box Filling System Automatic box filling system to count bags into a box (located immediately below the T-1000 sealing area). Pre-made boxes aer fed from a driven belt conveyor to the T-1000 loading station. Once the count has been reached, the carton is released onto a return conveyor. Specifications: (Completely customized to suite box sizes) - Side-by-side configuration - Adjustable side rails for various box sizes (up to 12") - Low box sensor (low on empty boxes) - Full box sensor (return conveyor full) - 12" wide x 12' long flat belt infeed conveyor (for boxes up to 12" wide) - 12" wide x 12' long roller belt return conveyor - Pneumatic transfer arm - Program enabled in the T-1000 Touch Screen Operator Panel - Chute from back plate of T-1000 to guide finished bags into boxes - Electric: 115V/60hz - Air: 50 psi Options: - Accumulator to collect bags while box is moving into and out of the loading position (to increase production) - Price $1,550.00 - Loose parts diverter (to discharge bags that may have loose product) Note: Price subject to change depending on conveyor specifications, box sizes, number of boxes accumulated and options required. All box sizes must be supplied to Advanced Poly to confirm the quotation. Bags will not be oriented as they fall into the box. Learn More
  3. UF-3000 Pre-Feeder System

    UF-3000 Pre-Feeder System

    Product Code:
    • T-UF3000
    UF-3000 Pre-Feeder System Advanced Poly has 3 versions of model UF-3000 and the version is select based on the application. The biggest consideration is product characteristics (volume, weight, density, product flow), but other considerations are, for instance: 1) bulk volume required, 2) floor-space available and 3) required feed rates. A brief description of the "version" is as follows: Version 1: UF-3020 Hopper Conveyor Light Duty. Hopper is built onto a cleated conveyor. This version is typically for lighter parts such as molded plastic parts. The size of the hopper is flexible as well as the width, length of conveyor, cleat spacing and cleat height. Parts should be clean and not contain chemicals or coatings which would damage a belt or other conveyor surfaces. Version 2: UF-3040 Vibratory Hopper / Conveyor Medium Duty. Hopper is mounted to a welded construction stand and it incorporates a vibratory pan feeder. This version is typically for light to heavy parts which feed easily on a pan feeder. Parts should not have sharp corners or edges which could damage a cleated belt. Also, parts should be free of oils or other chemicals which could damage the belt. Version 3: UF-3060 Metal Bucket Hopper Conveyor Heavy Duty. Hopper is mounted on a heavy duty stand which also supports metal buckets. This version is for heavy metal parts such as fasteners which could be coated with oil and also have sharp edges or ends. Full product description, drawings or samples are required. Area footprint drawing and product flow routing should be provided. APP may need to run the product and perform a product evaluation before we can confirm the required specifications for this model system. APP suggests the version which we believe is best suited to meet your requirements. Finally, we confirm the specifications based on the information provided and then confirm the pricing. When an order is received, a drawing will be prepared for your approval. The drawing will provide elevations, floor-space required, infeed height, bulk hopper size (volume), discharge height, conveyor height, voltage and other detailed information. APP requires approval of the drawing prior to production. Learn More
  4. Fastener, Electronics, Craft

    Fastener, Electronics, Craft

    Product Code:
    • T-SYSUC2400KitSystem
    UC-2400 "Kit" Parts Counting System, Complete w/ UF-5000 "Kit" Conveyor, T-1000-S14 Advanced Poly-Bagger, Ti-1000Z Inline Thermal Printer and UF-2000 Takeaway Conveyor. This system is a perfect industry solution for creating "kits" of parts by counting each individual part number in a parts counter, with up to eight (or more) parts counters on the system. Our UC-2400 parts counters are a perfect for counting fasteners, electrical components, small molded parts and crafts items. Advanced Poly will evaluate your products by running them through our parts counters to confirm speed, accuracy, bag specification and system specifications. With this valuable information, you can decide whether this is a good solution for your company. Advanced Poly will configure each element of this system to produce the best production and accuracy results. For instance, each vibratory bowl size can be from 15 to 36 inches based on your part size and we offer custom fabricated bowls for larger or unusual shaped parts. We offer reject gates, bulk "pre-feeder" hoppers, stack LED lights and other options for the parts counters. We can also convert each parts counter into a check-weigh scale, to weight the batch count of parts before dropping the batch. The bagger can be configured based on the smallest and largest bag size to optimize the opening consistency and other options added based on the weight or other characterist ics of the product. The printer is optional, but can also be configured with higher resolutions up to 600dpi and connection requirements. Finally, the conveyor can be configured based on the size of the bagged product, height of the discharge and other down-stream operations. There really is no such thing as a "stock" kit system, but we can easily customize a solution based on your required level of automation to create your kits. Using multiple model UC-2400s in the system, we can quickly configure a system with sufficient counters to package a majority of your kits automatically. System includes standard options and accessories to package a wide variety of fasteners and hardware. It is simple to setup each bowl taking less than 5 minutes for new product and offers job save/recipes for changeover in less than 2 minutes for a part already setup (based on the experience of the operator). As a final solution, you could add our model US-4000 Check-Weigh scale to ensure the accuracy of the kit along with our UF-2000 take-away conveyors to move the finished "accepted" bags to your down-stream packing stations. Please contact APP Machine Sales for more information on this "Industry Solution" System. You can also find our "Product Evaluation" services under the Free Products group. Simply download, complete the form and send it to: MachSales@advancedpoly.com. We will then promptly provide a custom ized quote for the system (budgetary) and after evaluating product sent to us, a confirmed quote with complete equipment specifications, suggested bag sizes and estimated speeds and accuracy. Learn More
  5. Plastics, Fastener, Electronics, Craft

    Plastics, Fastener, Electronics, Craft

    Product Code:
    • T-SYSUS9000System
    Plastics, Fastener, Electronics, Craft Learn More
  6. Banking System

    Banking System

    Product Code:
    • T-SYSFRBSystem
    Banking System Learn More
  7. Fastener, Electronics, Craft

    Fastener, Electronics, Craft

    Product Code:
    • T-SYSUCS2400System
    UCS-2400 Parts Counting System, Complete w/ T-1000-S14 Advanced Poly-Bagger, Ti-1000Z Inline Thermal Printer, UF-2000 Takeaway Conveyor. With THREE different MODE options, this system is a perfect industry solution for counting OR weighing parts such as fasteners, electrical components, small molded parts and crafts items. Advanced Poly will evaluate your products by running them through our parts counters to confirm speed, accuracy, bag specification and system specifications. With this valuable information, you can decide whether this is a good solution for your company. Similar to our popular UC-2400, this version of the system adds the option to Net-Weigh your product. Instead of counting parts individually through an eye, you can not speed up the feed rate since the eye is disabled until the trim count. The eye is then activated to trickle in the last one or more parts required. The third model of operation option is to turn on a Check-weigh mode so after counting, the scale can be used to check-weigh the batch count and stop the system or automaitcally reject the batch if it the count is out of the set range. These three modes offer the most versatile of systems for counting or weighing smaller or larger counts. Advanced Poly will configure each element of this system to produce the best production and accuracy results. For instance, vibratory bowl size can be from 15 to 36 inches based on your part size and we offer custom fabricated bowls for larger or unusual shaped parts. We offer reject gates, bulk "pre-feeder" hoppers, stack LED lights and other options for the parts counters. The bagger can be configured based on the smallest and largest bag size to optimize the opening consistency and other options added based on the weight or other characterist ics of the product. The printer is optional, but can also be configured with higher resolutions up to 600dpi and connection requirements. Finally, the conveyor can be configured based on the size of the bagged product, height of the discharge and other down-stream operations. As a "stock" system, our UC-2400 system includes standard options and accessories to package a wide variety of fasteners and hardware. It is simple to setup (less than 5 minutes for new product) and offers job save/recipes for changeover in less than 2 minutes based on the experience of the operator. This system is one of our most popular systems for smaller counts (less than 50 parts per bag), of the same part per bag. This system can support up to four parts counters simply by placing them into position and connecting them with a single cable, making this system great for kits up to 4 part number per bag. Please contact APP Machine Sales for more information on this "Industry Solution" System. You can also find our "Product Evaluation" services under the Free Products group. Simply download, complete the form and send it to: MachSales@advancedpoly.com. We will then promptly provide a custom ized quote for the system (budgetary) and after evaluating product sent to us, a confirmed quote with complete equipment specifications, suggested bag sizes and estimated speeds and accuracy. Learn More
  8. Fastener, Electronics, Craft

    Fastener, Electronics, Craft

    Product Code:
    • T-SYSUF5000System
    Fastener, Electronics, Craft Learn More
  9. Ecommerce

    Ecommerce

    Product Code:
    • T-SYSECOMSystem
    Advanced Poly’s newest industry solution focuses on the ever increasing Ecommerce demand. As companies specializing in online sales grow larger and larger the need for a streamlined yet simple solution is obvious. Our Ecommerce Fulfillment System combines the practicality and efficiency any fulfillment application requires. Pairing our T-1000 bagger along with our customizable infeed system we have created the perfect system to accommodate your fulfillment needs. Starting with our custom infeed system the product would feed to the operator allowing for seamless transition between picking and shipping. All systems are integrated with a shipping scale, barcode scanner, printer, adjustable exit conveyor and more! Did we forget something? We specialize in customized systems to fit any and all applications. Contact one of our dedicated Equipment Specialists for an in depth product evaluation, free of charge today!!! Learn More
  10. BF-4000B Automatic Box Filling System

    BF-4000B Automatic Box Filling System

    Product Code:
    • T-BF4000B
    BF-4000B Automatic Box Filling System Automatic box filling system to count bags into boxes from Advanced Poly's UF-2000 Flat to Incline Take Away conveyor or after being check-weighed on APPI's US-4000 Check Weigh Scale. Pre-made boxes are fed into position by a driven belt conveyor under the discharge section of the UF-2000. Bags are counted as they are fed from the take away conveyor/ Once the preset count has been reached the box will be released and a new box fed into the loading position. Specifications: (Completely ustomizes to suite box sizes) - Side-by-side configuration - Low box sensor (low on empty boxes) - Full box sensor (return conveyor full) - 12" wide x 12' long flat belt in-feed conveyor (for boxes up to 12" wide) - 12" wide x 12' long roller belt return conveyor - Pneumatic transfer arm - Program enabled in T-1000 Touch Screen Operator Panel (or on US-4000 if feeding from check weigh scale) - Photo eye with leading edge / delayed programming to count bags - Electric: 115V/60hz - Air: 50 psi Options: - Accumulator for continuous feeding operations - Loose parts diverter (to discharge bags that may have loose product) - Price $1,550.00 Note: Price subject to change depending on conveyor specifications, box sizes, number of boxes accumulated and options required. All box sizes must be supplied to Advanced Poly to confirm the quotation. Bags will not be oriented as they fall into the box. Learn More

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